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Related Experiment Videos

The challenge of reformulation.

I J Smith1

  • 1Glaxo Research and Development Ltd, Ware, Herts, UK.

Journal of Aerosol Medicine : the Official Journal of the International Society for Aerosols in Medicine
|January 3, 1996
PubMed
Summary

New hydrofluoroalkane (HFA) propellants are replacing chlorofluorocarbons (CFCs) in metered dose inhalers (MDIs). This transition requires significant formulation and testing changes for safe and effective inhaler products with reduced environmental impact.

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Area of Science:

  • Pharmaceutical Technology
  • Environmental Science
  • Materials Science

Background:

  • Metered dose inhalers (MDIs) currently utilize chlorofluorocarbons (CFCs) as propellants.
  • CFCs are being phased out due to environmental concerns, necessitating the development of alternatives.

Purpose of the Study:

  • To investigate the use of hydrofluoroalkane (HFA) propellants, specifically HFA134a and HFA227, as replacements for CFCs in MDIs.
  • To address the challenges associated with reformulating and testing MDIs using new HFA propellants.

Main Methods:

  • Evaluation of the impact of HFA propellants on MDI formulation, including surfactant compatibility.
  • Development of new elastomeric seals to accommodate the different properties of HFA propellants compared to CFCs.
  • Implementation of new testing protocols and standards for non-CFC MDIs.

Main Results:

  • Common surfactants show poor solubility in HFA propellants, requiring formulation adjustments.
  • The gaseous nature of HFAs at ambient pressure necessitates high-pressure handling systems.
  • New materials and rigorous testing are essential for MDI performance with HFAs.

Conclusions:

  • The transition from CFCs to HFAs in MDIs presents significant formulation and engineering challenges.
  • Development of new MDI products requires careful consideration of propellant properties, material compatibility, and performance testing.
  • The goal is to provide safe, effective, and environmentally responsible MDI options.

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