The effect of nitrogen diffusion hardening on the surface chemistry and scratch resistance of Ti-6A1-4V alloy

Modular, head-stem, mixed-metal connections are susceptible to mechanically mediated electrochemical interactions. Any attempt to improve the performance of these connections should center around increasing their resistance to mechanical damage, particularly the titanium alloy (Ti64). This study investigated the effect of a nitrogen-diffusion-hardening process on Ti64, with specific reference to changes in composition, chemistry, electrochemistry and its ability to resist and/or repassivate scratch damage. The nitrogen-diffusion-hardened Ti64 alloy had TiN and TiNO complexes at the immediate surface and sub-surface layers. The diffusion-hardened samples also had a deeper penetration of oxygen compared to regular Ti64 alloy samples. The electrochemical impedance spectroscopy data corroborated the increased thickness of the barrier oxide on the diffusion-hardened samples. The nitrogen-diffusion-hardened samples were more resistant to scratch damage and repaired/repassivated faster after such damage. The results suggest that the nitrogen-diffusion-hardened titanium alloy should exhibit increased resistance to mechanical-electrochemical interactions in mixed-metal modular interfaces in total hip prostheses.