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Interfering effect of diphtheria-tetanus-acellular pertussis combined (DTaP) vaccines on the bacterial endotoxin test

M Ochiai1, A Yamamoto, M Kataoka

  • 1Department of Safety Research on Biologics, National Institute of Infectious Diseases, 4-7-1 Gakuen, Musashimurayama, Tokyo, 208-0011, Japan.

Insights

The Limulus amebocyte lysate (LAL) endotoxin test showed time-dependent interference with DTaP vaccines, but this did not affect vaccine safety. Careful evaluation is crucial for accurate endotoxin testing in DTaP vaccines.

Area of Science:

  • Microbiology
  • Immunology
  • Vaccinology

Background:

  • The Limulus amebocyte lysate (LAL) assay is a standard method for endotoxin detection.
  • Diphtheria, tetanus, and acellular pertussis (DTaP) vaccines are widely used globally.
  • Ensuring the safety and efficacy of vaccines requires accurate detection of residual endotoxins.

Purpose of the Study:

  • To evaluate the applicability of the LAL endotoxin test for DTaP vaccines.
  • To investigate potential interference between DTaP vaccine components and endotoxin detection.
  • To assess the impact of observed interference on vaccine safety indicators.

Main Methods:

  • DTaP vaccine batches were spiked with endotoxin.
  • Limulus amebocyte lysate (LAL) assay was used to measure endotoxin activity over time.
  • In vitro tumor necrosis factor-alpha (TNF-α) induction in RAW264.7 cells was assessed.
  • In vivo pyrogenicity in rabbits was evaluated.

Main Results:

  • No immediate interference was observed in the LAL assay.
  • Some DTaP batches exhibited time-dependent interference with LAL activity.
  • The observed interference did not affect in vitro TNF-α induction or in vivo pyrogenicity.
  • Aluminium hydroxide gel was identified as a potential cause of interference.

Conclusions:

  • The LAL test can be applied to DTaP vaccines, but potential time-dependent interference must be considered.
  • Interference in the LAL assay does not necessarily correlate with reduced vaccine safety.
  • Thorough evaluation of interference effects is essential for reliable endotoxin testing in DTaP vaccines.

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