Chloride influence on the incorporation of Cr(2)O(3) and NiO in clinker: a laboratory evaluation

Co-incinerating wastes in cement rotary kilns may introduce elements not usually found in the raw material into the process or even increase the quantity of some minor elements. Chromium and nickel are present in some electroplating sludges. These wastes are hazardous and must be treated and disposed of in a controlled landfill. The objective of this work was to study the incorporation of chromium and nickel oxides when they were added to clinker raw meal. The clinker raw meal used in this study was prepared by mixing pure compounds in the ratio that made it possible to obtain the same phases of an industrial Portland clinker at the end of the heating process. Twelve samples were prepared by adding 0.05, 0.1, 0.3, 0.5, 0.8 and 1.0wt.% of Cr(2)O(3) and 0.05, 0.1, 0.3, 0.5, 0.8 and 1.0wt.% of NiO to the base charge. Also, four more samples were prepared with additions of 0.6% Cr(2)O(3) and 0.1% NaCl, 0.7% Cr(2)O(3) and 0.1% KCl, 0.8% NiO and 0.1% NaCl and 0.8% NiO and 0.1% KCl. In order to study the Cr and Ni incorporation, thermogravimetric (TG) tests were performed, as well as tests in an assembled experimental device. The products were characterized by X-ray fluorescence chemical analysis, microprobe analyses by energy disperse scanning (EDS) and leaching tests. The results showed that the chromium and nickel added were incorporated into the clinker, even when chlorides were present.