Corrosion susceptibility of lingual wire extensions in removable appliances. An in vitro study

The corrosion resistance of ten different round orthodontic wires as plastic-encased extensions was evaluated in vitro. Following the production of defined test samples with free as well as with acrylic-embedded wire segments, ten samples of each product were subjected to gap provocation by deflecting the free-running wire ends with an electric drive, while 10 samples remained provocation-free. The tests were run under standardized conditions (7 days, 37 degrees C, pH 2.3, 0.1 mol NaCl/CH3CHOHCOOH), and the findings were analyzed by stereo light microscopy and scanning electron microscopy.

The following alterations were observed on the wire surfaces: a) crevice corrosion with substantial linear surface erosion and opaque discolorations, b) localized pitting corrosion, and c) mild surface erosion with translucent discolorations. The reactions of the test samples were similar in both those that were subjected to addition mechanical loading in the electrolyte and those that were not. Cr-Ni steels were susceptible to corrosion, whereas Co-Cr alloys as well as low-nickel manganese steels had only slight visible alterations, if any, in the embedded wire sections.

Clinically occurring discolorations in the acrylic can be attributed to corrosion processes on the embedded wire extensions. These processes can be simulated and observed in vitro. During the processing of acrylic materials now customary in the orthodontic laboratory, crevices are inevitably formed between the wire and the acrylic, furthering the corrosion process. Our results suggest that, being more resistant to crevice corrosion, Co-Cr alloys or low-nickel steels can be considered as alternatives.