Thermal regeneration of granular activated carbons using inert atmospheric conditions

Thermal regeneration is increasingly being used for the recovery of field-spent granular activated carbons (GAC) generated by the water treatment industry. Despite its commercial success, conventional methods using oxidising conditions (usually steam) are known to damage the porosity of the regenerated carbons, thus reducing their adsorption capacity and economic value. This paper presents a comparative investigation into the benefits of using inert conditions for the regeneration of field-spent GAC. For the purpose of this work, a sample of spent carbon was regenerated in nitrogen and in steam to different degrees of burn off. The resulting samples were analysed for their porosity and surface area characteristics using nitrogen gas adsorption, and for their aqueous adsorption capacities using phenol and methylene blue. Experimental results showed that steam was sightly more effective than nitrogen at regenerating the total micropore volume and BET surface area of the carbons. However, these benefits were largely counteracted by greater losses in the carbon yield and damage to the narrow microporosity. Carbons regenerated in nitrogen exhibited greater adsorption capacities for the adsorption of small molecular size compounds (phenol) from solution, while carbons regenerated in steam adsorbed larger molecular size compounds (methylene blue) more effectively. However, when product yields were taken into consideration, inert regeneration was found to produce significantly better results than steam regeneration. An optimum process temperature was determined to be 950 degrees C.