The effect of the reinforcing carbon on the microstructure of pitch-based granular composites

Carbon composites were prepared with four pitches (a commercial impregnating coal-tar pitch, two thermally treated pitches and an air-blown pitch) and four granular carbons (anthracite, graphite, green petroleum coke and foundry coke). Granular carbon/pitch proportions were optimized for each composite and differed in the characteristics of the single components. Interactions of the pitch with the granular carbons during pyrolysis and their subsequent effects on the microstructure of the final composite were monitored by light microscopy. The results show that the light texture of the matrix and the porosity of the composite depend not only on the chemical composition of the pitch but also on the specific granular carbon used as reinforcing material. The same pitch may generate different light textures depending on the characteristics of the carbon. Composites from thermally treated pitches and graphite show highly ordered matrices orientated in the direction of graphite planes. Graphite particles seem to exert a huge influence on mesophase development during the pyrolysis of the treated pitches, affecting not only the orientation of the mesophase, but also reducing the rate of mesophase formation. On the other hand, when green petroleum coke is used with the thermally treated pitches, matrices show a small size light texture, due to the high reactivity of the pitch in the presence of this granular carbon. The porosity of the composites is controlled by both the pitch and the granular carbon.