Lead sorption onto ferrihydrite. 3. Multistage contacting

Few studies have demonstrated the practical application of surface complexation models, calibrated with fundamental macroscopic and spectroscopic metal sorption data, in helping to solve industrial trace metal emissions problems. In this work, multistage ferrihydrite sorption systems are evaluated for their effectiveness in reducing single-solute lead(II) [Pb(II)] concentrations in contaminated water streams to very low levels. Experimental data and modeling results indicate that a multistage sorption system can significantly reduce Pb(II) effluent concentrations for the same total amount of sorbent or, alternatively, dramatically lower total sorbent consumption for the same effluent Pb(II) concentration. Model predictions were generated using a steady-state, multistage, equilibrium adsorber model that was specifically developed for and integrated into 0LI Systems' Environmental Simulation Program. The modified triple-layer model was used to simulate Pb(II) surface-liquid equilibria within the adsorber model. Engineering screening evaluations indicate that a 2-3-stage sorption process can provide significant economic savings when compared to a 1-stage process operating with the same target effluent Pb(II) concentration. Additional equilibrium stages beyond 2 or 3 provide diminishing economic returns. The major economic driver for multiple contacting stages is reduced capital investment and operating costs for sludge handling, dewatering, and disposal.