Production of phytase by Mucor racemosus in solid-state fermentation
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Updated: Sep 26, 2026

Design of Solid-State Fermentation Systems for Polymer Hydrolytic Extracellular Enzyme Production by Filamentous Fungi
Published on: June 6, 2025
Barbara Bogar1, George Szakacs, Ashok Pandey
1Department of Agricultural Chemical Technology, Budapest University of Technology and Economics, 1111 Budapest, Gellert ter 4, Hungary.
Abstract:
Phytase production was studied by three Mucor and eight Rhizopus strains by solid-state fermentation (SSF) on three commonly used natural feed ingredients (canola meal, coconut oil cake, wheat bran). Mucor racemosus NRRL 1994 (ATCC 46129) gave the highest yield (14.5 IU/g dry matter phytase activity) on coconut oil cake. Optimizing the supplementation of coconut oil cake with glucose, casein and (NH(4))(2)SO(4), phytase production in solid-state fermentation was increased to 26 IU/g dry matter (DM). Optimization was carried out by Plackett-Burman and central composite experimental designs. Using the optimized medium phytase, alpha-amylase and lipase production of Mucor racemosus NRRL 1994 was compared in solid-state fermentation and in shake flask (SF) fermentation. SSF yielded higher phytase activity than did SF based on mass of initial substrate. Because this particular isolate is a food-grade fungus that has been used for sufu fermentation in China, the whole SSF material (crude enzyme, in situ enzyme) may be used directly in animal feed rations with enhanced cost efficiency.
Insights
Mucor racemosus NRRL 1994 demonstrated high phytase production via solid-state fermentation (SSF) on coconut oil cake. Supplementation and optimized conditions boosted yields, making the crude enzyme suitable for direct use in animal feed.
Area of Science:
- Microbiology
- Biotechnology
- Enzyme Technology
Background:
- Phytase enzymes are crucial for improving phosphorus availability in animal feed.
- Solid-state fermentation (SSF) offers a sustainable method for enzyme production using agricultural byproducts.
Purpose of the Study:
- To screen Mucor and Rhizopus strains for optimal phytase production using natural feed ingredients.
- To optimize SSF conditions for enhanced phytase yield by Mucor racemosus NRRL 1994.
- To compare phytase, alpha-amylase, and lipase production in SSF versus shake flask fermentation.
Main Methods:
- Screening of 11 fungal strains (3 Mucor, 8 Rhizopus) for phytase activity on canola meal, coconut oil cake, and wheat bran.
- Optimization of nutrient supplementation (glucose, casein, ammonium sulfate) for phytase production using Plackett-Burman and central composite designs.
- Comparative analysis of enzyme production (phytase, alpha-amylase, lipase) between SSF and shake flask (SF) fermentation.
Main Results:
- Mucor racemosus NRRL 1994 exhibited the highest initial phytase activity (14.5 IU/g DM) on coconut oil cake.
- Optimized SSF conditions increased phytase production to 26 IU/g DM.
- SSF resulted in higher phytase activity compared to SF fermentation on a substrate mass basis.
Conclusions:
- Mucor racemosus NRRL 1994 is a promising candidate for high-yield phytase production through SSF.
- The optimized SSF process enhances enzyme yield and suggests potential for direct application of the fermented material in animal feed.
- The food-grade nature of the fungus supports the cost-effective use of the whole SSF product in animal nutrition.
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