Distribution of macropores in silica particles prepared by using multiple emulsions

The distribution of macropores in silica particles prepared by the hydrolysis and condensation of TEOS in a hexane/water/decyl alcohol (O(1)/W/O(2)) multiple emulsion was investigated. To stabilize the emulsion structure, hydroxypropyl cellulose (HPC) was added into the O(2) phase and polyethylene glycol (PEG) was added into the water phase. Without HPC, the particles have an irregular shape and hardly have particulate forms. As the concentration of HPC increases, the shape of particles becomes more and more spherical and the size decreases. The size of silica particles was varied from 5 to 1 microm as the concentration of HPC increased from 0.5 to 0.7 wt%. The number and size of the macropores in silica particles were affected by PEG polymer concentration. With the variation in the concentration of PEG, macropores in silica particles were located at the surface of or inside the particles. At high concentrations of PEG, the macropores in particles were located inside the particles, but at low concentrations of PEG the macropores were located at the surfaces of particles. Interestingly, the particles of dimpled surfaces were formed when the molar ratio of water to TEOS (R(w)) was 4.0 and the concentrations of PEG and HPC were 2.0 and 0.7 wt% respectively. The surface areas of dimpled silica particles and completely spherical particles, measured by the BET method, were 409 and 433 m(2)/g respectively.