Polyethylene damage on the nonarticular surface of modular total knee prostheses

Modular tibial implants submitted for retrieval analysis were examined for evidence of cold flow, wear, or polyethylene failure. All retrieved components showed areas of cold flow and wear. Significant damage, defined as pitting, gouging, or delamination was observed in 77% of the retrieved implants. Cold flow deformation commonly was observed at the junction of the polyethylene and locking mechanisms or junction of the polyethylene and the edge of the tibial tray. Control implants did not show such areas of damage. Clinical factors such as age, activity status, length of implantation, limb alignment before revision, and thickness of the tibial insert did not correlate with backside wear. No association was found between polyethylene thickness, time of implantation, limb or prosthesis alignment, or activity status or weight of the patient.