Liquid level sensor using ultrasonic Lamb waves

This paper describes a novel, noninvasive method for measurement of liquid level in closed metal tanks that are under high pressure. It is based on the use of ultrasonic Lamb waves propagating along the tank wall. Contact with liquid substantially changes the characteristics of these waves and this can be used as an indicator of liquid presence. Theoretical analysis shows that the symmetric and antisymmetric Lamb wave modes, both fundamental and higher order, are sensitive to presence of the liquid. The optimal wave frequency depends on the thickness of the tank wall and wall material. A prototype level sensor based on this principle has been developed. It uses two pairs of wedge transducers to generate and detect Lamb waves propagating along the circumference of the gas tank. An operating frequency of 100 kHz is found to be optimal for use with tanks having a wall thickness of 30-50 mm. Prototype sensors developed under this program have been used successfully in oil fields in the far northern region of Russia.