Microwave processing of cleft palate orthopedic expansion devices

This article describes a method for making a palatal expansion device for use in conjunction with orthopedic repositioning of the premaxilla in patients with bilateral cleft palate. The technique of constructing the devices involves the microwave processing of a permanent soft liner and a heat-cured acrylic resin in a single-stage curing cycle. The resultant expansion device has the advantages of a soft liner for retention in the nasal cavity and an oral cavity surface that is smooth and closely adapted to the tissues. A paper cover is used during the flasking process, which allows packing of materials without displacement into undesirable locations.