[Comparison of interfaces between a NiCr alloy and various dental ceramics using transmission electron microscopy...

Several methods (e.g. tensile strength, shear bond strength) have been used in testing metal-ceramic bonds. However, in the interface, structural and analytical investigations can be applied in determining the chemical and phase structure of substances making up the bond. The aim of the present study is to assess the interface between Wiron 99 (Bego) alloy and Vision (Wohlwend) VITA VMK68 (Vita), Carat (Dentsply/DeTrey) ceramic using transmission electron microscopy (TEM) and 3-point bending test. In the case of NiCr alloys, morphologically similar but structurally varying phases developed in all of the ceramics. In each case, a Cr2O3 layer consisting of small crystals (10-20 nm) was noticed with a series of underlying bubble-like amorphous inclusions. The exact three dimensional (3D) location of these structures and their relation to the glass-phase of the ceramic, as well as its role in the nanomechanical anchoring of the ceramic are still to be clarified. The values of debonding stress were 41.67 +/- 5.01 MPa, 52.89 +/- 8.06 MPa and 56.58 +/- 10.21 MPa for Carat, VITA VMK68 ceramic and Vision, respectively. These parameters do not present significant difference at p > or = 0.05 among the three types of ceramics. Based on our measurements it is highly likely that the micromorphology of interface is basically determined by the composition of the alloy while in the chemical composition of the newly developed phases the ceramic and the parameters of firing (temperature, magnitude of vacuum and firing time) play an important role. Values of cracking and morphological resemblance suggest that the superficial micromorphological and nanomorphological structures, acting as mechanical anchoring elements, play an important role in fixing the ceramic.