Reproducibility of three-dimensional CT-assisted model production in the maxillofacial area

In the mid-eighties, computerised tomography (CT) assisted three-dimensional imaging, and modelling of skull structures was introduced into preoperative diagnosis in maxillofacial surgery. This new method is already being used in the preoperative planning of corrections of post-traumatic defects and craniofacial deformities as well as in tumour surgery and implantology. The aim of the present study was to collect information on the reproducibility of a skull model milled from hardened polyurethane foam, and based on the CT data of a real skull. Thirty one measurements were carried out on the model and on the original skull, leading to the result that the model showed a mean inaccuracy of 1.5 mm. The deviations ranged between 0.0 and 3.6 mm. Generally, the model structures, however, tended to be larger than those of the original. As far as the total of all measurements is concerned, the model deviated from the original skull by 1.6%. A convincing aspect of the model, which cannot be obtained by any other method, is its plasticity and the possibility of 3-D orientation on a lifesize model. However, the study indicates that surgeons using this technique should consider the possible discrepancies between the model and the real skull when making preoperative assessments.