Evaluation of hazards in CO2 laser welding and related processes

High-power CO2 lasers are used extensively in various industrial applications. In most cases they form part of open-beam equipment and have a power of several kilowatts, and are thus designated as Safety Class 4 systems. In addition to the invisible i.r. laser beam (10.6 microns), u.v. radiation and visible light may be emitted. In the present work a power meter controlled by microprocessor and a spectroradiometer measured the scattered or reflected laser radiation. In addition, concentration levels of welding and cutting fumes and of pyrolysis products of plastics were determined during various laser processes. Finally, a safety analysis was performed to compare the hazards of laser welding with those of conventional welding methods: this showed that the use of laser systems can eliminate many traditional risks, but the worker must be protected not only against the coherent laser beam, but also from incoherent blue light and u.v. radiation.