Grip force vectors for varying handle diameters and hand sizes

Grip force was measured along two orthogonal axes and vector summed. Sixty-one participants recruited from a manufacturing facility (29 men and 32 women) grasped instrumented cylinders (2.54, 3.81, 5.08, 6.35, and 7.62 cm diameter) using a maximal voluntary power grip. Two orthogonal force measurements relative to the third metacarpal were resolved into a magnitude and corresponding angle. On average, magnitude increased 34.8 N as handle diameter increased from 2.54 cm to 3.81 cm, and then monotonically declined 103.8 N as the handle diameter increased to 7.62 cm. The average direction monotonically decreased from 59.2 degrees to 37.7 degrees as handle diameter decreased from the largest to the smallest. When the diameter was smallest, the greatest force component, Fx (168.6 N), was in the direction where the fingertips opposed the palm. Conversely, when the diameter was largest, the smallest component, Fx (77.7 N), was in the same direction. These values are averaged for the left and right hand. The angle for the largest diameter increased with increasing hand size. These relationships should be useful for the design of handles that require gripping in specific directions, such as for hand tools and controls. Actual or potential applications of this research include the design of handles that require gripping in specific directions, such as for hand tools and controls, that reduce effort, and that prevent fatigue and overexertion.