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Updated: Aug 19, 2026

Determining the Mechanical Strength of Ultra-Fine-Grained Metals
Published on: November 22, 2021
Dimensional accuracy of 7 die materials
Brian J Kenyon1, Mark S Hagge, Casimir Leknius
1Department of Restorative Dentistry, University of the Pacific School of Dentistry, San Francisco, CA 94115, USA. bkenyon@sf.uop.edu
Purpose:
The purpose of this study was to compare the linear dimensional accuracy and the handling characteristics of 7 die materials.
Materials And Methods:
A master die analogous to a complete veneer crown preparation was machined from medical grade stainless steel, and 3 measurements (1: vertical; 2 and 3: horizontal) were made from 3 scribed reference lines. Individual polyvinylsiloxane impressions were made (n = 10) for each of the specimens. The fabricated dies were measured (50x) to the nearest 0.0001 mm. Data were subject to ANOVA/Duncan tests at significance level 0.05 and pairwise comparisons.
Results:
Type IV resin-impregnated dental stone and copper-plated dies most closely approximated the dimensions of the master die, and were not significantly different from each other in any of the pairwise comparisons. Conventional Types IV and V dental stone dies exhibited setting expansion within the range appropriate for gypsum. Epoxy resin die materials demonstrated shrinkage comparable to the expansion of the Types IV and V dies. Polyurethane dies displayed a combination of linear expansion and shrinkage. Bis-acryl composite resin dies had excessive shrinkage.
Conclusions:
Type IV resin-impregnated dental stone and copper-plated dies were more dimensionally accurate than the other die materials tested.
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