A model-based inverse method for positioning scatterers in a cladded component inspected by ultrasonic waves

Nondestructive methods aim at detecting, locating and identifying defects. Inversion of ultrasonic measurements obtained by inspecting a steel component of regular geometry with an immersed transducer leads to accurate location of defects. When the component is cladded, the irregular geometry of the surface and the anisotropic nature of the cladding material lead to aberrations of the radiated field (e.g., beam distortions, splitting and defocusing, these varying with the transducer scanning position). As a consequence, defect location may be inaccurate and defects (e.g., cracks) sizing impossible. In the present paper, a model-based inverse method is developed to solve this problem. It relies on the time-dependent simulation of ultrasonic propagation in this material of complex geometry and structure, in order to determine a set of probable positions for the defect at the origin of the measured ultrasonic echo-structure. The most probable position is determined by minimizing a cost-function of likeness between the simulated and measured ultrasonic images. The overall scheme shall generally apply to inverse measured ultrasonic echo-structures as soon as the simulation of the forward problem is tractable. To validate the method, examples of application are given dealing with actual measurements obtained in the real configuration of pressure vessel inspection.