Characterizing historical industrial hygiene data: a case study involving benzene exposures at a chemical manufacturing facility (1976-1987)

This article describes how nearly 3700 air samples of benzene collected in a typical chemical manufacturing (acetic acid) facility in the United States from 1976 to 1987 were used to characterize daily time-weighted average (TWA) exposure levels. We found that those workers directly involved in manufacturing operations had likely TWA exposures to benzene of about 2.0 ppm from 1976-1981 and about 1.0 ppm from 1982-1987. These results are consistent with the improved industrial hygiene programs at chemical facilities, which often occurred following the adoption of stricter occupational exposure limits. Additionally, about 97% of all personal TWA samples had reported benzene concentrations less than 10 ppm, which was the permissible exposure limit in place prior to 1987. Because one of the primary objectives of historical workplace air sampling efforts was to understand the source of release of contaminants, a large number of short-term (typically about 1 min) area samples were also collected. Although these types of samples are often not useful for predicting human exposure without time-motion information, airborne benzene concentrations were about five- to tenfold higher for many of the short-term area samples than for the personal TWA measurements. The methodology presented here should be useful for evaluating industrial hygiene data collected after the early 1970s (after the promulgation of OSHA), and our findings support prior reports that large corporations in the United States have tended to reduce workplace exposures to airborne contaminants consistent with historical changes in occupational exposure limits.