Stability of polycarbonate and polystyrene surfaces after hydrophilization with high intensity oxygen RF plasma

A general drawback observed with plasma treatment is the limited stability of the hydrophilic-treated surfaces toward washing, storage, or heating. It has recently been found that oxygen, air, or argon radiofrequency plasmas with higher intensities than normally used can give hydrophilic surfaces having good wash stability. High intensity oxygen plasma treatment of polystyrene and polycarbonate surfaces was therefore carried out using two different capacitively coupled RF reactors with internal shelf electrodes. The obtained surface characteristics and stability were evaluated using contact angle measurements, XPS, AFM, and nanoindentation. For both materials, low water contact angles were found to correlate with high surface oxygen content. Only the surfaces exposed to relatively intense treatments, with self-bias voltages above 140 V (polystyrene) or 240 V (polycarbonate), could withstand washing in ethanol and remain highly hydrophilic. Substantial amounts of nonsoluble material were observed on the plastic substrates after treatment. Furthermore, for polycarbonate Young's modulus of the surface was found to increase with increasing intensity of the plasma. These observations were taken as an indication that extensive cross-linking of the surface layer took place. After more than 6 months of storage, the samples treated with the most intense plasmas (self-bias voltages in the range of 480-600 V) still had water contact angles around 20 degrees .