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A process-dependent real-time controller for sequencing batch reactor plants: results of full-scale operation
J Wiese1, J Simon, H Steinmetz
1Anlagen- und Sondermaschinen Automation GmbH (ASA GmbH), Robert-Bosch-Str. 7, 32547 Bad Oynhausen, Germany. wiese@asagmbh.de
Summary
A new real-time control (RTC) strategy for sequencing batch reactors significantly boosted treatment capacity by 50%. This advanced process control also improved nutrient removal efficiency for TN, TP, and NH4-N.
Area of Science:
- Environmental Engineering
- Water Treatment Technologies
- Process Control
Background:
- Sequencing Batch Reactors (SBRs) are widely used for wastewater treatment.
- Optimizing SBR performance requires effective real-time control strategies.
- Existing control methods may limit treatment capacity and nutrient removal efficiency.
Purpose of the Study:
- To implement and evaluate a process-dependent real-time control (RTC) strategy for a full-scale sequencing batch reactor (SBR) plant.
- To assess the impact of the RTC strategy on treatment capacity and effluent quality.
Main Methods:
- Development and implementation of a full-scale RTC strategy for an SBR.
- Utilized sensors for ammonium (NH4), nitrate (NO3), total suspended solids (TSS), and sludge level.
- Real-time monitoring and adjustment of the SBR operating cycle.
Main Results:
- Achieved a 50% increase in SBR treatment capacity.
- Significantly improved treatment efficiency for Total Nitrogen (TN), Total Phosphorus (TP), and Ammonium Nitrogen (NH4-N).
- Comparable treatment efficiency for Chemical Oxygen Demand (COD).
Conclusions:
- The developed process-dependent RTC strategy is effective for full-scale SBRs.
- RTC implementation leads to substantial improvements in treatment capacity and nutrient removal.
- This approach offers a viable solution for enhancing wastewater treatment plant performance.
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