Particle size distribution effects on gas-particle mass transfer within electrostatic precipitators

Varying degrees of mercury capture and transformation have been reported across electrostatic precipitators (ESPs). Previous analyses have shown that the dominant mass transfer mechanism responsible for mercury capture within ESPs is gas-particle mass transfer during particulate collection. Whereas previous analyses assumed dispersions of uniform size, the present analysis reveals the effects of polydispersity on both gas-particle mass transfer and particle collection within an ESP. The analysis reveals that the idealized monodisperse particle size distribution provides the highest gas-particle mass transfer but results in the lowest particle collection efficiency (% mass). As the particle size distribution broadens, gas-particle mass transfer decreases and particle collection efficiency increases. The results suggest that more than just reporting mean particle diameter provided by the sorbent manufacturer, pilot- and field-tests of sorbent injection for mercury emissions control need to experimentally measure the particle size distribution of the sorbent as it is injected in order to facilitate interpretation of their results.