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1Chilworth Technology Inc., 250 Plainsboro Road, Building No. 7, Plainsboro, NJ 08536, USA. dhendershot@chilworth.com
Journal of Hazardous Materials
|August 22, 2006
Summary
Plant design documentation often details the "what" but neglects the "why." Preserving the safety design basis is crucial for long-term safe operation and preventing unintended modifications.
Area of Science:
- Chemical Engineering
- Process Safety
Background:
- Engineering projects meticulously document construction details (the "what").
- The rationale behind design choices (the "why"), especially safety features, is frequently under-documented.
Purpose of the Study:
- To emphasize the critical importance of documenting the design basis, particularly safety aspects.
- To highlight the risks associated with poorly understood or forgotten design rationales.
Main Methods:
- Analysis of typical engineering documentation practices.
- Discussion of case studies illustrating the impact of design basis loss.
Main Results:
- Incomplete documentation of the design basis can lead to the compromise or elimination of critical safety features.
- Lack of historical context can result in the perpetuation of outdated safety practices or the retention of unnecessary hazards.
Conclusions:
- A robust process safety information management system is essential for preserving the safety design basis.
- Understanding the "why" is as vital as the "what" for ensuring the long-term safe operation of industrial plants.