Melt electrospinning of poly-(ethylene glycol-block-epsilon-caprolactone)

Various block copolymers of poly(ethylene glycol) and poly(epsilon-caprolactone) (PEG-b-PCL) with molecular weights between 7000 and 26,900 g/mol were synthesized, and melt electrospun at temperatures between 60 degrees C and 90 degrees C. Two types of fibers were collected, including excellent quality fibers - highly coiled and continuous, with a constant diameter and relatively defect free. Such fibers, termed "solid fibers", were sufficiently cooled during their path between the spinneret and the collector that the symmetric fiber shape is maintained after landing on the collector. The second type of melt electrospun fiber were poor quality, large diameter fibers, flattened on the collector - termed "molten fibers". The solid and molten fibers were morphologically distinct from each other as determined from scanning electron microscopy (SEM). Using an SEM imaging method to assess the regional variations of collected electrospun material, we found the spinneret pump rate largely influenced the fiber quality. The polymer flow rate to the spinneret and the molecular weight of PEG-b-PCL had the greatest effect on the electrospun fibers collected, with an optimum rate of 0.05-0.1 mL/h for the highest molecular weight copolymers. The lowest molecular weight PEG-b-PCL tended to electrospray, while the material collected from higher molecular weight copolymers were conducive to fiber formation. The highest quality fibers were PEG-b-PCL block copolymers (22,000 and 26,900 g/mol) melt electrospun at temperatures of 85 degrees C and 90 degrees C, corresponding to shear viscosities of the polymer of between 28.1 and 39.4 Pa.S.