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Updated: Jul 19, 2026

Evaluating Regional Pulmonary Deposition using Patient-Specific 3D Printed Lung Models
Published on: November 11, 2020
Particle engineering techniques for inhaled biopharmaceuticals
Sunday A Shoyele1, Simon Cawthorne
13M Health Care Ltd, Morley Street, Loughborough, LE11 1EP, UK. sashoyele@mmm.com
Developing biopharmaceuticals for lung delivery requires optimal particle engineering. This review covers advanced techniques like spray drying for effective pulmonary drug delivery, considering scalability and safety.
Area of Science:
- Pharmaceutical Sciences
- Biotechnology
- Materials Science
Background:
- Pulmonary delivery of biopharmaceuticals presents challenges in achieving deep lung deposition while preserving molecular integrity.
- Traditional particle engineering methods are being refined, alongside the development of novel technologies.
Purpose of the Study:
- To review current particle engineering techniques for biopharmaceutical pulmonary delivery.
- To evaluate the suitability of various methods for optimizing deep lung deposition.
Main Methods:
- Review of established and emerging particle engineering technologies.
- Analysis of techniques including milling, spray drying, spray freeze drying, and supercritical fluid technology.
- Consideration of factors such as scalability, cost-effectiveness, and safety.
Main Results:
- Various techniques offer potential for biopharmaceutical particle engineering for pulmonary delivery.
- Some advanced methods show promise but may have limitations regarding harshness or practicality.
- Method selection requires careful consideration of scale-up, cost, and safety.
Conclusions:
- Optimizing particle properties is crucial for effective biopharmaceutical pulmonary delivery.
- Advanced techniques like spray drying are key areas of development.
- Balancing efficacy, practicality, and economic factors is essential for successful pulmonary drug formulation.
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