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Updated: Jul 16, 2026

Application of Design Aspects in Uniaxial Loading Machine Development
Published on: September 19, 2018
Development and analysis of modular uniaxial leg adapter
Ozan Dincel1, K Turgut Gursel, Hasan Yildiz
1Department of Mechanical Engineering, Ege University, Bornova, Izmir, Turkey.
Modular prosthetic leg adapters, prone to failure during gait due to high forces, were analyzed and redesigned. Computer simulations and ISO testing confirmed the improved safety and structural integrity of the new design.
Area of Science:
- Biomedical Engineering
- Biomechanics
- Materials Science
Background:
- Prosthetic adapters experience significant stress during human gait, leading to potential structural failure.
- Modular prosthetic components require robust designs to ensure patient safety and device longevity.
Purpose of the Study:
- To analyze the structural performance of a modular uniaxial leg adapter during gait.
- To redesign the adapter to prevent failures and enhance its durability.
- To validate the redesigned adapter's safety and the accuracy of the finite element analysis.
Main Methods:
- Finite element analysis (FEA) using computer software to simulate gait forces and moments on the adapter.
- Redesign of the modular uniaxial leg adapter based on FEA results.
- Physical testing of the redesigned adapter according to ISO 10328 standards.
- Comparison of FEA predictions with experimental test results.
Main Results:
- FEA identified high-stress areas in the original adapter design, indicating potential failure points.
- The redesigned adapter demonstrated improved structural performance under simulated gait loads.
- The redesigned adapter successfully passed ISO 10328 testing, confirming its safety and reliability.
- FEA results showed good correlation with physical test outcomes, validating the simulation's accuracy.
Conclusions:
- The structural integrity of modular prosthetic leg adapters is critical for safe and effective prosthesis use.
- FEA is a valuable tool for predicting and mitigating potential failures in prosthetic components.
- The redesigned modular uniaxial leg adapter offers enhanced safety and durability for prosthesis users.
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