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Related Concept Videos

Upstream Processing01:27

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Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
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Optimizing growth media enhances microbial proliferation and maximizes product yield. Statistical experimental design methodologies provide structured and reproducible approaches, offering progressively higher levels of robustness and efficiency.The One-Factor-at-a-Time (OFAT) MethodThe One-Factor-at-a-Time (OFAT) method involves adjusting a single variable while keeping all others constant. However, it cannot detect interactions between variables, often leading to suboptimal outcomes when...
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Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
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Generic Protocol for Optimization of Heterologous Protein Production Using Automated Microbioreactor Technology
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Published on: December 15, 2017

A prototype software methodology for the rapid evaluation of biomanufacturing process options.

Sunil Chhatre1, Richard Francis, Kieran O'Donovan

  • 1Advanced Centre for Biochemical Engineering, University College London, Torrington Place, London WC1E 7JE, UK. chhatre@ucl.ac.uk

Biotechnology and Applied Biochemistry
|September 18, 2007
PubMed
Summary

This study introduces a three-layered simulation method to quickly assess biomanufacturing process alternatives. It efficiently identifies optimal strategies for developing cost-effective bioprocesses, like rattlesnake antivenom production.

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Area of Science:

  • Biotechnology and Bioprocess Engineering
  • Pharmaceutical Manufacturing
  • Process Optimization

Background:

  • Current biomanufacturing process development is time-consuming and costly.
  • Evaluating multiple process alternatives requires extensive experimentation.
  • Efficient screening of bioprocess options is crucial for cost-effective development.

Purpose of the Study:

  • To present a novel three-layered simulation methodology for rapid evaluation of biomanufacturing process options.
  • To streamline the selection of promising candidates for laboratory studies.
  • To facilitate efficient and cost-effective bioprocess development.

Main Methods:

  • A three-layered simulation approach was developed, progressively refining evaluations.
  • Multi-attribute decision-making techniques combined production, cost, and time into a single value.
  • The methodology was applied to evaluate alternatives for rattlesnake antivenom production.

Main Results:

  • The simulation methodology effectively screened out inferior biomanufacturing process options.
  • Alternatives evaluated included increasing feed volume, microfiltration, and Protein G chromatography.
  • The optimal alternative identified involved a higher feed volume and a Protein G step.

Conclusions:

  • The described simulation methodology enables rapid assessment of biomanufacturing process alternatives.
  • This approach focuses experimental efforts on the most promising options.
  • It leads to more efficient and cost-effective bioprocess development and optimization.