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On-line estimation and detection of abnormal substrate concentrations in WWTPs using a software sensor: a benchmark

F Benazzi1, K V Gernaey, U Jeppsson

  • 1Industrial Control Center, Department of Electronic and Electrical Engineering, University of Strathclyde, 50 George street, Glasgow G1 1QE, UK.

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A new software sensor monitors wastewater, detecting abnormal substrate levels using dissolved oxygen. This system provides rapid alarms for toxic loads and shock loads without direct substrate measurements.

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Area of Science:

  • Environmental Engineering
  • Wastewater Treatment Technology
  • Process Monitoring and Control

Background:

  • Wastewater treatment plants (WWTPs) face challenges monitoring substrate concentrations (readily biodegradable S(s) and slowly biodegradable X(s)).
  • Direct measurements of S(s) and X(s) are often unavailable in real-time WWTP operations.
  • Influent variations, such as toxic or shock loads, can disrupt treatment processes.

Purpose of the Study:

  • To propose a novel on-line monitoring approach for detecting abnormal S(s) and X(s) concentrations.
  • To develop a software sensor that utilizes dissolved oxygen (DO) measurements for alarm activation.
  • To address the challenge of unavailable direct S(s) and X(s) measurements in WWTPs.

Main Methods:

  • Implementation of a software sensor based on an extended Kalman filter observer.
  • Modeling disturbances using Fast Fourier Transform (FFT) and spectrum analyses.
  • Utilizing dissolved oxygen measurements for estimating S(s) and X(s) concentrations.

Main Results:

  • The software sensor achieved response times of approximately 60 minutes for S(s) and 90 minutes for X(s).
  • The extended Kalman filter demonstrated fast and accurate convergence within 2 hours in case studies.
  • Performance evaluation highlighted the sensor's capability even without direct S(s) and X(s) measurements.

Conclusions:

  • The proposed software sensor offers a viable solution for on-line monitoring of substrate concentrations in WWTPs.
  • It provides timely alarms for process disturbances, enhancing operational stability.
  • Further discussion addresses estimation challenges and potential applications in broader wastewater monitoring scenarios.