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Related Concept Videos

Bioreactor Design and Operational System01:29

Bioreactor Design and Operational System

Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
Bioreactor Controls-II01:18

Bioreactor Controls-II

In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the fermentor via a sparger...
Upstream Processing01:27

Upstream Processing

Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...

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Related Experiment Video

Updated: Jul 10, 2026

Use of High-Throughput Automated Microbioreactor System for Production of Model IgG1 in CHO Cells
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Published on: September 28, 2018

Multiple automated minibioreactor system for multifunctional screening in biotechnology.

A Fontova1, A Soley, J Gálvez

  • 1Electronic Engineering Dept., Technical University of Catalonia, Barcelona, Spain.

Conference Proceedings : ... Annual International Conference of the IEEE Engineering in Medicine and Biology Society. IEEE Engineering in Medicine and Biology Society. Annual Conference
|October 20, 2007
PubMed
Summary

This study introduces a novel multiwell screening system that mimics industrial bioreactor conditions for cell culture testing. This innovation bridges the gap between high throughput screening and pre-industrial scale-up, improving biotechnological molecule testing.

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Multi-enzyme Screening Using a High-throughput Genetic Enzyme Screening System
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Published on: August 8, 2016

Area of Science:

  • Biotechnology
  • Cell Culture Technology
  • Bioprocess Engineering

Background:

  • High throughput screening (HTS) is crucial for testing molecules but differs significantly from pre-industrial bioreactor conditions.
  • Current methods involve manual processes in larger bioreactors, creating a gap between screening and scale-up.
  • Reproducing industrial bioreactor conditions at the screening level is essential for efficient bioprocess development.

Purpose of the Study:

  • To develop a novel screening system that replicates industrial bioreactor conditions.
  • To enable accurate testing of molecules using cell cultures under scalable conditions.
  • To bridge the gap between HTS and pre-industrial scale-up in biotechnology.

Main Methods:

  • A multiwell test plate system designed as disposable multiple minibioreactors.
  • Replication of key industrial bioreactor parameters: aeration, stirring, temperature, O2, and pH.
  • Capability to perform visible range optical absorbance measurements.
  • Adaptable for both suspended and adherent animal cell types in 1 to 10 ml volumes.

Main Results:

  • The system successfully reproduces industrial bioreactor culture conditions in a multiwell format.
  • It allows for the testing of both suspended and adherent animal cell types.
  • The minibioreactors enable precise control over critical growth parameters.
  • Limitations were observed for achieving high bacterial or yeast biomass due to air supply constraints.

Conclusions:

  • The developed screening system effectively mimics industrial bioreactor conditions for cell culture.
  • It offers a valuable tool for optimizing bioprocess development and molecule testing.
  • The system enhances the transition from high throughput screening to pre-industrial scale-up for animal cell cultures.