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Updated: Jul 10, 2026

Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding
Published on: June 27, 2014
CAD/CAM ear model and virtual construction of the mold
Leonardo Ciocca1, Roberto Mingucci, Gianfranco Gassino
1Section of Oral and Maxillofacial Rehabilitation, Department of Oral Science, Alma Mater Studiorum University of Bologna, Bologna, Italy. lciocca@alma.unibo.it
Abstract:
This article describes a technique to make an implant-retained maxillofacial prosthesis using CAD/CAM technology and a rapid prototyping machine. The primary advantage of this technique is virtual 3-dimensional integration of the defective surface with the mirrored and digitalized normal ear. Making an impression of the defective side is not necessary, because only the position of the implants must be recorded to develop the bar for the retention of the prosthesis. This procedure allows positioning of the ear straight onto the computer screen, eliminating the diagnostic waxing, and the fabrication of the stone mold is not necessary because of the rapid prototyping process.

