Sources of color variation on firing porcelain

The final color matching of porcelain crowns depends upon the accuracy of the original shade matching by the dentist and variables introduced during processing. Possible sources of processing variables include thickness and color of the opaque, thickness, color, and translucency of the body and enamel layers, firing temperature, and number of firings (Miller, 1987). These processing variables can lead to an error in shade match. The purpose of this study was to quantify, in CIE delta E units: (1) the shade variations when the same batches are fired, (2) the shade variations between different batches, and (3) the differences in color produced by the multiple firing. Three lots of six shades of four commercial brands were included in this study. The color variation of the opaque samples (mean delta E was 0.46) was generally lower than that of the body/opaque samples (mean delta E was 0.86). The average color variation for three different batches of the body/opaque samples was 1.44. The average color difference produced as a result of multiple firings was 1.00 after six firings, compared with the color after three firings.