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Updated: Jul 8, 2026

Fused Filament Fabrication (FFF) of Metal-Ceramic Components
Published on: January 11, 2019
Ceramic bonding to a machined Au-Ti alloy
Rolf K Kellerhoff1, Jens Fischer
1Department of Prosthodontics, School of Dental Medicine, University of Berne, Berne, Switzerland.
Objective:
To assess in vitro the bond strength of a machined surface of a Au-Ti alloy to a veneering ceramic.
Method And Materials:
Metal strips of the alloy Au 1.7-Ti 0.1-Ir were milled from a semiproduct fabricated by continuous casting and cold forming. For comparison, the same alloy as well as a traditional Au-Pt-Pd-In alloy were used in the as-cast state. Six samples of each group were fabricated for the crack initiation test, according to ISO 9693:1999, by preparing appropriate metal strips that were veneered with ceramic using a standard firing procedure. The crack initiation test was performed in a universal testing machine. Load at fracture was recorded. Means of bond strength were calculated for each group and the results compared by use of a 1-sided Student t test (P < .05). Fracture sites were documented by means of SEM.
Results:
Bond strength in the 3 groups was in the same order of magnitude. Failure mode was different for both alloys. Failure of the bonding to the Au-Ti alloy predominantly occurred at the alloy-oxide interface, no matter which fabrication process was used. On the Au-Pt-Pd-In alloy, more ceramic residues were observed.
Conclusion:
The machined alloy Au 1.7-Ti 0.1-Ir provides sufficient bond strength to veneering ceramics, but this has to be proven by a clinical study.
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