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Updated: Jul 7, 2026

Fabrication and Characterization of Thickness Mode Piezoelectric Devices for Atomization and Acoustofluidics
Published on: August 5, 2020
Ultrasound-modulated twin-fluid atomization of a liquid jet
1Department of Electrical and Computer Engineering, University of California, Irvine, CA 92697, USA. ctsai@uci.ed
A new theory explains liquid atomization by considering air flow effects on surface waves. This research confirms capillary wave breakup is key in twin-fluid atomization and shows ultrasound can control droplet size for various applications.
Area of Science:
- Fluid Dynamics
- Aerosol Science
- Surface Physics
Background:
- Taylor's dispersion relation is a foundational model for liquid jet atomization.
- Understanding droplet size and distribution is critical for applications like combustion and spray coating.
- Existing models often do not fully account for air flow effects on liquid surface dynamics.
Purpose of the Study:
- To develop a resonant liquid capillary wave theory incorporating air flow sheltering effects.
- To experimentally validate the theory by investigating droplet size and distribution in twin-fluid atomization.
- To explore the role of ultrasound modulation in controlling atomization characteristics.
Main Methods:
- Extending Taylor's dispersion relation to include surface inclination effects due to air flow.
- Conducting experiments on airblast and ultrasound-modulated twin-fluid atomization of a 2 cSt kinematic viscosity liquid.
- Comparing theoretical predictions of capillary wave growth rates with experimental drop-size and size distribution data.
Main Results:
- The developed theory accurately predicts the relative growth rates of capillary waves.
- Experimental results show good agreement with theoretical predictions.
- Taylor-mode breakup of capillary waves was identified as a dominant mechanism in twin-fluid atomization.
Conclusions:
- The resonant liquid capillary wave theory provides a robust framework for understanding twin-fluid atomization.
- Ultrasound modulation offers a method to control droplet size and distribution in atomization processes.
- The findings have significant implications for optimizing fuel combustion, spray drying, and spray coating technologies.
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