Application of the recurrent multilayer perceptron in modeling complex process dynamics

A nonlinear dynamic model is developed for a process system, namely a heat exchanger, using the recurrent multilayer perceptron network as the underlying model structure. The perceptron is a dynamic neural network, which appears effective in the input-output modeling of complex process systems. Dynamic gradient descent learning is used to train the recurrent multilayer perceptron, resulting in an order of magnitude improvement in convergence speed over a static learning algorithm used to train the same network. In developing the empirical process model the effects of actuator, process, and sensor noise on the training and testing sets are investigated. Learning and prediction both appear very effective, despite the presence of training and testing set noise, respectively. The recurrent multilayer perceptron appears to learn the deterministic part of a stochastic training set, and it predicts approximately a moving average response of various testing sets. Extensive model validation studies with signals that are encountered in the operation of the process system modeled, that is steps and ramps, indicate that the empirical model can substantially generalize operational transients, including accurate prediction of instabilities not in the training set. However, the accuracy of the model beyond these operational transients has not been investigated. Furthermore, online learning is necessary during some transients and for tracking slowly varying process dynamics. Neural networks based empirical models in some cases appear to provide a serious alternative to first principles models.