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Cylindrical-type nanometer-resolution laser diffractive optical encoder.

C T Hsieh1, C K Lee

  • 1AHEAD Optoelectronics, Inc, No 13 Chin-ho Road, Chung-ho, Taipei hsien 235, Taiwan. hsieh@ahead.com.tw

Applied Optics
|March 8, 2008
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A novel cylindrical diffractive optical encoder design cancels wave-front aberrations. This innovative system demonstrates high tolerance for misalignment, confirmed by experimental validation.

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Area of Science:

  • Optical Engineering
  • Metrology
  • Diffractive Optics

Background:

  • Optical encoders are crucial for precise motion control.
  • Traditional encoders face challenges with wave-front aberrations and grating misalignment.
  • Existing designs often struggle to maintain accuracy under non-ideal conditions.

Purpose of the Study:

  • To propose a new cylindrical-type diffractive optical encoder design.
  • To achieve complete cancellation of wave-front aberrations.
  • To enhance desensitization to grating misalignment for improved encoder performance.

Main Methods:

  • A novel cylindrical diffractive optical encoder design was conceptualized.
  • Wave-front aberration cancellation was achieved using a virtual point source and 1x magnification telescopes.
  • Optical design software (Code V) was used for performance simulation and tolerance analysis.
  • Experimental verification was performed using a Hewlett-Packard laser interferometer.

Main Results:

  • The proposed design effectively cancels wave-front aberrations induced by the rotation disk.
  • Tolerance analysis confirmed the system's capability to compensate for aberrations and misalignment.
  • Experimental results validated the performance and merits of the new cylindrical encoder system.

Conclusions:

  • The developed cylindrical diffractive optical encoder offers superior performance by eliminating aberrations.
  • The design exhibits high tolerance to optical component misalignment.
  • This new encoder technology presents a significant advancement in precision measurement systems.