A structural and corrosion study of triethoxysilyl functionalized POSS coatings on AA 2024 alloy

A novel bifunctional polyhedral oligomeric silsesquioxane (POSS) based silane precursor R(x)R'(y)(SiO(3/2))(8), (x + y = 8), bearing 3-(N-(3-triethoxysilylpropyl)ureido)propyl (ureasil - U) and isooctyl (IO) groups (i.e., U(2)IO(6) POSS) was synthesized, and the corresponding coatings, prepared under the acid hydrolysis conditions, were studied in order to assess their corrosion inhibition of the AA 2024-T3 alloy. The U(2)IO(6) POSS precursor was made in two steps: in the first, an appropriate stoichiometric (2:6) mixture of 3-aminopropyltriethoxysilane (AP(2)) and isooctyltrimethoxysilane (IO(6)) was autoclaved under basic hydrolysis conditions giving AP(2)IO(6)(SiO(3/2))(8) cubes, which were reacted in the second step with 3-isocyanatopropyltriethoxysilane (ICPTES), leading to the bis end-capped sol-gel precursor U(2)IO(6) POSS having a cube-like structure. Coatings were made from sols catalyzed with acidified water. IR and (29)Si NMR spectroscopic studies combined with mass spectrometric measurements were employed to confirm the cube-like structure of AP(2)IO(6) and U(2)IO(6) POSS. The structure and morphology of the U(2)IO(6) POSS coatings were studied with the help of infrared reflection-absorption (IR RA) spectroscopic measurements combined with XPS and AFM measurements, providing information about the formation of partially self-assembled coatings. The degree of corrosion inhibition was assessed from the potentiodynamic measurements showing around 10 times smaller current densities for the coatings only 30-40 nm thick. Ex situ IR RA spectroelectrochemical measurements were performed by consecutive measurements of the IR RA spectra of U(2)IO(6) POSS coatings which were chronocoulometrically charged at different potentials. At potentials more positive than the corrosion potential (E(corr) approximately -0.5 V), the amide I bands shifted, indicating the formation of new urea-urea aggregations and associations, with the newly formed strong band at 1680-1690 cm(-1) suggesting the formation of amidonium ions. These results showed that the urea groups represented the weakest part of the coatings due to their tendency to protonation.