Facile method for fabrication of nanocomposite films with an ordered porous surface

This paper presents a novel and facile method for the fabrication of nanocomposite films with ordered porous surface structures. In this approach, a water-borne poly(styrene-co-butyl acrylate-co-acrylic acid)/silica nanocomposite dispersion was synthesized in situ by surfactant-free emulsion polymerization by using 3-allyloxy-2-hydroxy-1-propanesulfonate as a polymerizable surfactant. When this dispersion was dried to form a film at a certain temperature, an ordered porous structure could be directly obtained on the surface of the nanocomposite film. SEM, TEM, and AFM were employed to observe the morphology, and XPS and particle analyzer were used to analyze the surface composition of the ordered porous nanocomposite film and the particle size, respectively.