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Related Concept Videos

Production of Alcohol01:27

Production of Alcohol

Continuous fermentation is a key strategy in industrial ethanol production, particularly when efficiency, scalability, and high yields are essential. This approach allows for uninterrupted operation and optimized resource utilization. The primary feedstock, corn starch, undergoes enzymatic hydrolysis facilitated by α-amylase and glucoamylase. These enzymes break down the starch into fermentable sugars such as glucose, which are readily assimilated by fermentative microorganisms.Fermentation...
Batch vs Continuous Culture01:14

Batch vs Continuous Culture

Fermentation is a foundational biotechnological process used to produce pharmaceuticals, biofuels, enzymes, and food additives. Among industrial strategies, batch and continuous fermentation are the two most widely applied. Although both rely on microbial conversion of substrates into desired products, they differ markedly in operation, productivity, and suitability for specific applications.Batch fermentation occurs in a closed system in which nutrient media and inoculum are added at the...
Bioreactor Controls-III01:22

Bioreactor Controls-III

Strain improvement is a foundational strategy in industrial microbiology aimed at maximizing microbial productivity, particularly because natural isolates typically yield commercially valuable products in very low concentrations. Although optimizing the culture medium and environmental conditions can improve yields, these adjustments are inherently limited by the organism’s genetic potential. As a result, the focus shifts toward genetic modifications to enhance biosynthetic capacity. The...
Bioreactor Controls-II01:18

Bioreactor Controls-II

In aerobic fermentations, oxygen is vital for microbial growth and metabolite production. Since air comprises only about 20% oxygen and the gas is poorly soluble in water—just 9 ppm at 20°C—supplying sufficient oxygen becomes a critical challenge, especially in high-demand processes like yeast growth or citric acid production. Even a fully saturated broth may offer only a few seconds of oxygen availability.To address this, sterile or scrubbed air is introduced into the fermentor via a sparger...
Scale-Up Processes01:14

Scale-Up Processes

The scale-up of microbial fermentation processes is essential in industrial biotechnology, allowing the transition from laboratory-scale experiments to commercial-scale production while aiming to maintain product yield and quality. This process requires meticulous adjustment of equipment design, process parameters, and contamination control strategies to accommodate increasing culture volumes.At the laboratory scale, cultures are typically maintained in 1 to 10-liter glass or autoclavable...
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Alcoholic beverages such as wine, beer, and spirits are the products of microbial fermentation processes that transform simple sugars into ethanol and a wide array of complex flavor compounds. These transformations rely on the metabolic activities of specific yeasts and bacteria, which are selected and controlled to yield the desired beverage characteristics.Wine Fermentation and MaturationWine production begins with the crushing of grapes to release juice and pulp, forming a must that is...

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Related Experiment Video

Updated: Jul 4, 2026

Techniques for the Evolution of Robust Pentose-fermenting Yeast for Bioconversion of Lignocellulose to Ethanol
14:53

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Ethanol fermentation in a continuous tower fermentor.

S T Jones1, R A Korus, W Admassu

  • 1Department of Chemical Engineering, Washington State University, Pullman, Washington 99164, USA.

Biotechnology and Bioengineering
|July 1, 1984
PubMed
Summary
This summary is machine-generated.

A flocculating yeast mutant rapidly fermented high glucose concentrations in a continuous tower fermentor. This process achieved high ethanol productivity and conversion, demonstrating efficient industrial biotechnology potential.

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Area of Science:

  • Biotechnology
  • Biochemical Engineering
  • Microbiology

Background:

  • Saccharomyces cerevisiae is a key microorganism for industrial ethanol production.
  • High glucose concentrations can inhibit yeast fermentation, reducing efficiency.
  • Developing robust yeast strains and fermentation processes is crucial for optimizing ethanol yields.

Purpose of the Study:

  • To evaluate the fermentation performance of a flocculating Saccharomyces cerevisiae cerevisiae mutant.
  • To assess the efficiency of a continuous nonaerated tower fermentor for high-gravity ethanol production.
  • To model the fermentation kinetics, considering ethanol inhibition and glucose dependence.

Main Methods:

  • Utilized a flocculating Saccharomyces cerevisiae mutant in a continuous nonaerated tower fermentor at 30°C.
  • Operated the fermentor continuously for seven months with high glucose concentrations (100-180 g/L).
  • Applied a kinetic model incorporating linear ethanol inhibition and Monod kinetics for data analysis.

Main Results:

  • The yeast mutant rapidly fermented high glucose media, achieving >90% of theoretical conversion.
  • Ethanol productivities of 8-12 g/L/h were attained within the yeast bed.
  • Fermentation performance was correlated with apparent fermentation time and initial glucose levels.

Conclusions:

  • Flocculating Saccharomyces cerevisiae mutants are highly effective for high-gravity ethanol fermentation.
  • Continuous tower fermentation offers a viable and efficient method for industrial ethanol production.
  • The developed kinetic model accurately describes fermentation under these conditions, aiding process optimization.