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Updated: Jun 29, 2026

Dry Film Photoresist-based Electrochemical Microfluidic Biosensor Platform: Device Fabrication, On-chip Assay Preparation, and System Operation
Published on: September 19, 2017
A disposable polymer sensor chip combined with micro-fluidics and surface plasmon read-out
Nan Zhang1, Hong Liu, Wolfgang Knoll
1Institute of Materials Research and Engineering, Agency for Science, Technology and Research, Singapore.
Researchers developed a novel disposable polymeric sensor chip using microfluidics and grating-coupled surface plasmon resonance (SPR). This innovative sensor chip demonstrates performance comparable to traditional SPR sensors.
Area of Science:
- Materials Science
- Nanotechnology
- Analytical Chemistry
Background:
- Surface plasmon resonance (SPR) is a label-free optical sensing technique.
- Traditional SPR sensors often require complex fabrication and are not easily disposable.
- Microfluidic systems offer miniaturization and precise sample handling.
Purpose of the Study:
- To develop a novel disposable polymeric sensor chip.
- To integrate microfluidic channels with grating-coupled surface plasmon modes.
- To achieve efficient and cost-effective SPR sensing.
Main Methods:
- Fabrication of a silicon stamp with nano-structures (grating) and micro-structures (micro-channels) using holographic methods and photolithography.
- One-step transfer of micro-channels, grating couplers, and gold film to a polymeric substrate using the silicon stamp.
- Monitoring self-assembly of functional thiol derivatives (mercapto-PEG) via surface plasmon spectroscopy.
Main Results:
- Successful one-step transfer of integrated microfluidic and grating structures onto a polymeric substrate.
- Efficient coupling of laser light to surface plasmons within the micro-channels due to the grating profile.
- Transferred gold surfaces exhibited properties similar to freshly cleaned surfaces.
- Demonstrated comparable performance to conventional grating-coupled SPR sensor chips.
Conclusions:
- The developed disposable polymeric sensor chip offers a promising platform for SPR sensing.
- The integrated microfluidic and grating coupling approach enables efficient and sensitive detection.
- This technology has potential applications in various fields requiring rapid and disposable biosensing.
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