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Related Concept Videos

DNA Microarrays02:34

DNA Microarrays

Microarrays are high-throughput and relatively inexpensive assays that can be automated to analyze large quantities of data at a time. They are used in genome-wide studies to compare gene or protein expression under two varied conditions, such as healthy and diseased states. Microarrays consist of glass or silica slides on which probe molecules are covalently attached through surface functionalization. Most commonly, the slides are prepared through the chemisorption of silanes to silica...

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DNA Microarrays: Sample Quality Control, Array Hybridization and Scanning
09:27

DNA Microarrays: Sample Quality Control, Array Hybridization and Scanning

Published on: March 15, 2011

Quality control of inkjet technology for DNA microarray fabrication.

Anke Pierik1, Frits Dijksman, Adrie Raaijmakers

  • 1Philips Research Europe, Eindhoven, The Netherlands.

Biotechnology Journal
|November 29, 2008
PubMed
Summary

This study analyzed inkjet printing for DNA microarray manufacturing, identifying causes of jetting failures. The process achieved a 99.9% yield, demonstrating its robustness for diagnostic test development.

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Area of Science:

  • Biotechnology
  • Manufacturing Engineering
  • Materials Science

Background:

  • High-quality DNA microarray manufacturing is critical for diagnostic applications.
  • Inkjet printing is a common method for fabricating microarrays.
  • Understanding and mitigating process failures is essential for reliable production.

Purpose of the Study:

  • To investigate failure modes in inkjet printing for low-density DNA microarray manufacturing.
  • To analyze the frequency and causes of jetting failures during microarray production.
  • To assess the overall yield and robustness of the automated manufacturing process.

Main Methods:

  • Utilized a single nozzle inkjet spotter equipped with dual optical imaging systems.
  • Monitored droplet flight paths in real-time to detect emission failures.
  • Analyzed over 1.3 million droplets to identify failure patterns and causes.

Main Results:

  • 96.2% of substrates were manufactured without system or jetting failures.
  • Droplet emission failures were correctly identified in 1.6% of substrates.
  • Imaging system failures occurred in 2.2% of substrates, while droplet emission was correct.
  • Undetected droplet emission failures occurred in only 0.1% of substrates.
  • The overall manufacturing yield was determined to be 99.9%.

Conclusions:

  • The automated inkjet printing process with real-time monitoring is highly reliable for DNA microarray manufacturing.
  • The system effectively detects and allows for correction of most jetting failures.
  • A 99.9% yield indicates the process is suitable for prototyping and potential diagnostic applications.