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Advanced interferometric profile measurements through refractive media.

Stephan T Koev1, Reza Ghodssi

  • 1MEMS Sensors and Actuators Laboratory (MSAL), Department of Electrical and Computer Engineering, Institute for Systems Research, University of Maryland, College Park, Maryland 20742, USA.

The Review of Scientific Instruments
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This study modified an optical profiler for microelectromechanical systems (MEMS) characterization through liquids or glass. The enhanced coherence length allows accurate topographic measurements in challenging environments.

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Area of Science:

  • Optical metrology
  • Microfabrication and Nanotechnology

Background:

  • Optical profilers are essential for microelectromechanical systems (MEMS) characterization using techniques like phase sifting interferometry (PSI).
  • Measuring MEMS in liquid or through glass packaging is crucial for emerging applications but is hindered by degraded interference contrast due to refractive media.

Purpose of the Study:

  • To adapt an optical profiler for reliable PSI measurements through transparent refractive media.
  • To demonstrate a method applicable to various optical profilers and refractive materials.

Main Methods:

  • Modification of a Veeco NT1100 optical profiler by replacing the illumination source with a custom narrow linewidth source.
  • Utilizing the enhanced coherence length to improve interference contrast through water and glass.
  • Comparing measurements of samples in refractive media with those of uncovered samples.

Main Results:

  • Successful PSI measurements were achieved through 3 mm of water and 500 µm of glass.
  • The measurement precision was only slightly reduced by the presence of water or glass.
  • The modified profiler maintained sufficient precision for typical MEMS applications.

Conclusions:

  • The developed method enables optical profiler measurements through refractive media, overcoming a significant limitation in MEMS characterization.
  • This modification offers a practical solution for analyzing MEMS devices in diverse operational or packaging conditions.
  • The technique is adaptable for various types and thicknesses of transparent materials.