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Related Concept Videos

Upstream Processing01:27

Upstream Processing

Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
Bioplastics01:27

Bioplastics

Bioplastics derived from microbial processes present a sustainable alternative to conventional petroleum-based plastics. Among these, polyhydroxyalkanoates (PHAs), particularly polyhydroxybutyrates (PHBs), have emerged as prominent candidates due to their biodegradability and biocompatibility. These polymers are synthesized by a variety of bacteria, such as Cupriavidus necator and Pseudomonas putida, which naturally accumulate PHAs as intracellular carbon and energy reserves, especially under...
Microbial Bioremediation of Plastics01:28

Microbial Bioremediation of Plastics

Polyethylene terephthalate (PET) is a synthetic polymer widely utilized in the packaging industry, particularly for bottles and containers. Due to its chemical stability and durability, PET accumulates in the environment, contributing significantly to plastic pollution. It comprises repeating units of terephthalic acid and ethylene glycol, resulting in a semi-crystalline structure that is resistant to natural degradation processes.A notable breakthrough in plastic biodegradation came with the...
Bioreactor Design and Operational System01:29

Bioreactor Design and Operational System

Bioreactors are engineered vessels designed to cultivate microorganisms under controlled conditions for industrial bioprocessing. They maintain sterility and allow precise regulation of pH, temperature, oxygen, and nutrient levels to optimize microbial growth and metabolite production. Bioreactors range from small laboratory units of 1 liter to industrial systems holding up to 500,000 liters, though only about 75% of their volume is actively used for fermentation. The remaining headspace...
Downstream Processing01:29

Downstream Processing

Downstream processing begins once fermentation is complete and involves a series of steps to recover and purify products such as acids, vitamins, antibiotics, or proteins.Cell HarvestingFor example, for intracellular protein-based products, the first step is harvesting the cells. This is typically achieved using centrifugation or filtration to separate the cells from the liquid phase.Cell Disruption for Intracellular ProductsIf the target product is intracellular, the harvested cells must be...

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Microfluidic Applications for Disposable Diagnostics
10:21

Microfluidic Applications for Disposable Diagnostics

Published on: February 3, 2008

Disposable bioprocessing: the future has arrived.

Govind Rao1, Antonio Moreira, Kurt Brorson

  • 1Center for Advanced Sensor Technology, Department of Chemical and Biochemical Engineering, TRC, UMBC, Baltimore, Maryland 21250, USA. grao@umbc.edu

Biotechnology and Bioengineering
|December 19, 2008
PubMed
Summary

Disposable bioprocessing equipment with integrated sensor technology is advancing rapidly, driven by cost pressures. This innovation impacts all manufacturing stages, aligning with Process Analytical Technologies (PAT) and Quality by Design (QbD) initiatives.

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Area of Science:

  • Biotechnology
  • Biopharmaceutical Manufacturing
  • Process Engineering

Background:

  • Rising cost pressures are accelerating the adoption of disposable systems in bioprocessing.
  • Disposable equipment, initially common in lab-scale operations, is now integrated into larger-scale biopharmaceutical manufacturing.
  • Ease of use and reduced validation costs drive the transition to disposables.

Purpose of the Study:

  • To review advancements in integrating disposable equipment with sensor technology in bioprocessing.
  • To assess the application of sensor technology across the biopharmaceutical development cycle.
  • To examine regulatory considerations for disposable systems, Process Analytical Technologies (PAT), and Quality by Design (QbD).

Main Methods:

  • Literature review and analysis of current trends in disposable bioprocessing.
  • Focus on the integration of sensor patch technology within disposable cell culture devices.
  • Assessment of potential future applications in downstream processing.

Main Results:

  • Sensor patch technology is predominantly applied to disposable cell culture devices.
  • Adaptation of sensor technology to downstream bioprocessing steps is a future possibility.
  • Regulatory aspects concerning disposables, PAT, and QbD are considered.

Conclusions:

  • The integration of sensor technology into disposable bioprocessing equipment is a key development.
  • Disposable systems offer a pathway to more efficient and cost-effective biopharmaceutical manufacturing.
  • Future developments will likely see broader application of sensorized disposables, supported by regulatory frameworks like PAT and QbD.