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CIR Casting System for making transtibial sockets.

Yeongchi Wu1, Hector R Casanova, Kim D Reisinger

  • 1Center for International Rehabilitation, Chicago, USA. y-wu@northwestern.edu

Prosthetics and Orthotics International
|February 24, 2009
PubMed
Summary
This summary is machine-generated.

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A novel transtibial casting system utilizes polystyrene beads and dilatancy principles for rapid, one-hour prosthesis fabrication. This plaster-less, portable system offers cost-effectiveness and environmental benefits for prosthetic care.

Area of Science:

  • Biomedical Engineering
  • Prosthetics and Orthotics
  • Materials Science

Background:

  • Traditional transtibial prosthesis fabrication is time-consuming and resource-intensive.
  • Existing casting systems, like the CIR Sand Casting System, rely on principles such as dilatancy.
  • There is a need for more efficient, portable, and environmentally friendly methods for prosthetic socket fabrication.

Purpose of the Study:

  • To introduce a new, lightweight casting system for transtibial socket fabrication.
  • To leverage the dilatancy principle using polystyrene beads for improved casting efficiency.
  • To reduce fabrication time, cost, and environmental impact in prosthetic device creation.

Main Methods:

  • Development of the CIR Casting System employing polystyrene beads instead of silica sand.

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  • Application of the dilatancy principle through vacuum application to form a negative mold.
  • Conversion of the negative mold into a positive model for socket modification and fabrication.
  • Main Results:

    • The CIR Casting System enables transtibial prosthesis fabrication in approximately one hour.
    • The system significantly reduces setup costs, overall weight, and size compared to previous methods.
    • The new system offers enhanced portability for use in remote or underserved areas.

    Conclusions:

    • The CIR Casting System presents a faster, more efficient, and cost-effective method for transtibial prosthesis fabrication.
    • Its lightweight and portable design improves accessibility to prosthetic services.
    • The plaster-less, energy-conserving approach offers significant environmental advantages.