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Techniques for the Evolution of Robust Pentose-fermenting Yeast for Bioconversion of Lignocellulose to Ethanol
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An innovative consecutive batch fermentation process for very high gravity ethanol fermentation with

F Li1, X Q Zhao, X M Ge

  • 1Department of Bioscience and Bioengineering, Dalian University of Technology, China.

Applied Microbiology and Biotechnology
|May 29, 2009
PubMed
Summary

A novel consecutive batch fermentation process for very high gravity (VHG) ethanol production was developed. This method utilizes self-flocculating yeast and high biomass concentration, significantly reducing fermentation time and enhancing economic viability.

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Area of Science:

  • Biotechnology
  • Industrial Microbiology
  • Biochemical Engineering

Background:

  • Traditional ethanol fermentation processes face challenges with long fermentation times and ethanol toxicity to yeast cells.
  • Very high gravity (VHG) fermentation offers higher ethanol concentrations but exacerbates these challenges.
  • Efficient yeast cell recovery and reuse are crucial for economic competitiveness.

Purpose of the Study:

  • To develop an innovative consecutive batch fermentation process for VHG ethanol production.
  • To optimize conditions using self-flocculating yeast and high biomass concentration.
  • To improve the economic feasibility of VHG ethanol fermentation through simplified downstream processing.

Main Methods:

  • Implementation of a consecutive batch fermentation strategy using self-flocculating yeast.
  • Operation under high biomass concentration conditions to enhance fermentation kinetics.
  • Utilizing yeast cell sedimentation for separation instead of energy-intensive centrifugation.
  • Fermentation of a VHG medium (255 g L(-1) glucose) for nine consecutive batches.

Main Results:

  • Fermentation cycles were completed within 8-14 hours.
  • Achieved an average ethanol concentration of 15% (v/v).
  • Obtained an average ethanol yield of 0.464 (90.8% of theoretical).
  • Reported an average ethanol productivity of 8.2 g L(-1) h(-1), including downstream processing time.

Conclusions:

  • The developed process significantly shortens VHG ethanol fermentation duration.
  • High biomass concentration improves yeast viability and reusability.
  • Sedimentation-based yeast separation offers a more cost-effective alternative to centrifugation.
  • This innovative approach enhances both efficiency and economic viability of VHG ethanol production.