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Discretization error when using finite element models: analysis and evaluation of an underestimated problem.

Hendrik Schmidt1, Tobias Alber, Tim Wehner

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Summary

Finite element analysis mesh convergence is complex. Parameters like flank radii and contact conditions significantly impact results, showing that standard convergence tests may not always yield reliable solutions.

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Area of Science:

  • Biomechanics
  • Computational Mechanics
  • Finite Element Analysis

Background:

  • Mesh convergence is crucial for accurate finite element analyses.
  • Insufficient mesh convergence testing can lead to unreliable simulation results.
  • Various parameters can influence mesh convergence behavior.

Purpose of the Study:

  • To investigate the influence of different parameters on mesh convergence in finite element analysis.
  • To evaluate the impact of flank radii and contact conditions on simulation accuracy.
  • To compare mesh convergence behavior between implicit and explicit solvers.

Main Methods:

  • Utilized a simplified axis-symmetrical finite element model of a pedicle screw-bone construct for pull-out tests.
  • Performed parameter studies varying flank radii and bone-screw interface contact conditions.
  • Employed both implicit and explicit solvers, considering parameters like convergence criteria, substeps, velocity, and material density.

Main Results:

  • Mesh convergence was significantly affected by flank radii and contact conditions.
  • Implicit solver reaction forces converged rapidly, but von-Mises stress exhibited convergence issues.
  • Explicit solver maximum von-Mises stresses converged quickly, with pull-out velocity being a key factor.

Conclusions:

  • Mesh convergence testing in finite element analysis requires careful consideration of multiple parameters.
  • Standard convergence tests may not guarantee satisfactory or acceptable solutions.
  • Accurate simulations necessitate a thorough understanding of parameter influence on mesh convergence.