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Highly efficient asymmetric synthesis of sitagliptin
Karl B Hansen1, Yi Hsiao, Feng Xu
1Department of Process Research, Merck Research Laboratory, Rahway, New Jersey 07065, USA.
Journal of the American Chemical Society
|June 11, 2009
Summary
A new, green synthesis for sitagliptin, a type 2 diabetes drug, has been developed. This efficient process yields high-purity sitagliptin phosphate salt while reducing waste and cost.
Area of Science:
- Medicinal Chemistry
- Process Chemistry
- Green Chemistry
Background:
- Sitagliptin is a selective dipeptidyl peptidase-4 (DPP-4) inhibitor.
- It is a key therapeutic agent for managing type 2 diabetes mellitus (T2DM).
- Existing synthesis routes present challenges in efficiency and environmental impact.
Purpose of the Study:
- To develop a highly efficient and environmentally friendly synthesis of sitagliptin.
- To optimize the preparation of the dehydrositagliptin intermediate.
- To achieve high enantioselectivity in the final hydrogenation step.
Main Methods:
- A one-pot, three-step synthesis for the dehydrositagliptin intermediate.
- Highly enantioselective hydrogenation using a low loading of a Rh(I)/(t)Bu JOSIPHOS catalyst.
- Isolation of sitagliptin as its phosphate salt.
Main Results:
- The dehydrositagliptin intermediate was prepared in 82% yield and >99.6 wt % purity.
- Sitagliptin was obtained with nearly perfect optical and chemical purity.
- The 'green' synthesis significantly reduces waste and eliminates aqueous waste streams.
- Overall isolated yield reached up to 65%.
Conclusions:
- A cost-effective, scalable, and environmentally sustainable synthesis for sitagliptin has been established.
- This optimized process offers substantial improvements over previous methods.
- The developed route is suitable for manufacturing and contributes to greener pharmaceutical production.
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