Size-selective fractionation of nanoparticles at an application scale using CO2 gas-expanded liquids

Size-based fractionation of nanoparticles remains a non-trivial task for the preparation of well-defined nanomaterials for certain applications and fundamental studies. Typical fractionation techniques prove to be inefficient for large nanoparticle quantities due to several factors including the expense of equipment, throughput constraints, and the amount of organic solvent waste produced. Through the use of the pressure-tunable physico-chemical properties of CO2-expanded liquids, a rapid, precise, and environmentally sustainable size-selective fractionation of ligand-stabilized nanoparticles is possible through simple variations in applied CO2 pressure. An apparatus capable of fractionating large quantities of nanoparticles into distinct fractions with the ability to control mean diameters and size distributions has been developed. This apparatus consists of three vertically mounted pressure vessels connected in series with needle valves. This process, at current design scales, operated at room temperature, and CO2 pressures between 0 and 50 bar, results in a batch size-selective fractionation of a concentrated nanoparticle dispersion. This paper presents this new apparatus and the separation results of various single pass fractionations as well as recursive fractionations.