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Updated: Jun 17, 2026

Microbial Control and Monitoring Strategies for Cleanroom Environments and Cellular Therapies
Published on: March 17, 2023
[Problems in microbial safety of advanced therapy medicinal products. Squaring the circle]
T Montag-Lessing1, M Störmer, U Schurig
1Fachgebiet Mikrobielle Sicherheit, Paul-Ehrlich-Institut, Paul-Ehrlich-Str. 51-59, 63225, Langen. month@pei.de
Abstract:
Today, sterility of parenteral drugs is practically guaranteed. Well-defined procedures in the pharmaceutical industry enable effective protection against contamination by bacteria and fungi. In contrast, problems regarding microbial safety of advanced therapy medicinal products (ATMPs), especially of cell therapeutics, are at best only partially solved. The latter should be understood as a challenge for manufacturers, regulators, and physicians. Many of the manufacturing principles mentioned above are not applicable in production of cell therapeutics. Sterility of source materials cannot be guaranteed and the hitherto known procedures for sterilization are, as a rule, not feasible. Thus, the sterility of the final product cannot be guaranteed. Considering the extremely short shelf life of many cell therapeutics, sometimes only a few hours, the results from established methods for sterility testing are often available too late. Furthermore, the sterility of a test sample does not indicate sterility of the whole product. In most cases, conventional methods for pyrogen testing are not applicable for ATMPs. This paper demonstrates relevant limitations regarding microbial safety and pyrogenicity. Possibilities to overcome these problems are discussed and some novel solutions are proposed.
Insights
Ensuring microbial safety for advanced therapy medicinal products (ATMPs) like cell therapeutics presents unique challenges. This paper highlights limitations in current sterility and pyrogen testing and proposes novel solutions for these critical pharmaceutical manufacturing issues.
Area of Science:
- Pharmaceutical manufacturing
- Microbiology
- Cell therapy
Context:
- Parenteral drug sterility is well-established, but microbial safety for advanced therapy medicinal products (ATMPs), particularly cell therapeutics, remains a significant challenge.
- Traditional sterilization and microbial testing methods are often incompatible with the unique properties and short shelf-life of ATMPs.
- Source material sterility cannot be guaranteed, and final product sterility is difficult to ensure.
Purpose:
- To identify and discuss the limitations of current microbial safety and pyrogenicity testing for ATMPs.
- To explore potential strategies and propose novel solutions for overcoming these challenges in cell therapeutic manufacturing.
Summary:
- Current sterility assurance for parenteral drugs contrasts sharply with the difficulties in ensuring microbial safety for cell therapeutics.
- Established sterility testing methods are often too slow for short-shelf-life ATMPs, and sample-based testing may not reflect whole-product safety.
- Conventional pyrogen testing methods are frequently unsuitable for ATMPs, necessitating new approaches.
Impact:
- Addressing microbial safety gaps is crucial for the clinical application and regulatory approval of cell therapeutics.
- Development of novel testing and manufacturing strategies will enhance the safety and reliability of advanced therapies.
- Improved microbial control will build confidence among manufacturers, regulators, and physicians regarding cell-based medicinal products.
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