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Updated: Jun 17, 2026

Scalable Step-by-Step Approach of Sustainable Bioplastic Production from Food Waste
Published on: July 18, 2025
Study on poly-hydroxyalkanoate (PHA) production in pilot scale continuous mode wastewater treatment system
Partha Chakravarty1, Vasant Mhaisalkar, Tapan Chakrabarti
1Ion Exchange Waterleau Ltd., Process and Proposal Division, Reveira Apartments, 4th Floor, Plot No. 134, 6-3-347/9 Punjagutta, Hyderabad 500 082, India. partha_chakravarty@hotmail.com
Pilot-scale study shows poly-hydroxyalkanoates (PHAs) can be generated from dairy wastewater. This integrated system treats wastewater effectively, producing valuable bioplastics and reducing sludge waste.
Area of Science:
- Biotechnology
- Environmental Engineering
- Polymer Science
Background:
- Dairy processing generates significant wastewater rich in organic compounds.
- Poly-hydroxyalkanoates (PHAs) are biodegradable polyesters with diverse applications.
- Sustainable methods for PHA production and wastewater treatment are in demand.
Purpose of the Study:
- To investigate the pilot-scale generation of poly-hydroxyalkanoates (PHAs) from dairy processing wastewater.
- To evaluate an integrated reactor system for simultaneous wastewater treatment and PHA accumulation.
- To determine the kinetic parameters of the treatment and PHA synthesis processes.
Main Methods:
- Utilized a continuous-mode pilot-scale reactor system integrating an anaerobic acidogenic reactor (AAR), activated sludge production reactor (ASPR), and PHA synthesis reactor (PHAR).
- Treated raw dairy wastewater, inducing PHA accumulation in biomass.
- Harvested PHA-rich biomass while ensuring treated wastewater met disposal limits.
Main Results:
- Achieved approximately 43% PHA content in the PHA-rich biomass dry weight.
- The maximum PHA yield coefficient (Y(sp)(max)) was 0.25 kg PHA/kg COD degraded in the PHAR.
- Determined kinetic parameters for the ASPR: K(s) = 37.16 mg/l COD, µ(m) = 0.97 d⁻¹, Y(obs) = 0.51 mg MLSS/mg COD, and k(d) = 0.049 d⁻¹.
Conclusions:
- The integrated system effectively treats dairy wastewater, reducing disposable sludge.
- Significant PHA accumulation (43%) is achievable from dairy wastewater.
- The study provides crucial kinetic data for optimizing PHA production from industrial wastewater.
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